I have heard rumours that there are gauging issues with the tight track curvature at Saltash and at Plymouths St Budeaux Victoria road stations that could prevent AT300s from operating beyond Plymouth into Cornwall. Can anyone confirm or deny these rumours?
Yes - the rumour is nonsense.
There are some minor gauging works to deal with, but the curvature in question is acceptable for AT300.
The coach length has been known about for 25 years, it's a British Rail design for what would have been their Mark 5 coach (no relation to the CAF 22 metre design) and it fitted at that point anywhere that took a Mark 3 design, though there would need to be some minor alterations, it's mainly things like platform edging, and a small amount of lineside equipment; lighting and some signalling equipment - cabinets, posts and telephones.
It's also worth remembering, whilst the total length over couplers is 26 metres, the centre 22.5 metres is essentially identical to the Mark 3 - the length between bogie centres is the same, and the throw of the central portion of the coach is pretty much identical to a Mark 3 give or take differences in suspension and yaw rates, the extra 1.25 metres at either end are heavily tapered to have as little overthrow as possible and remain inside the kinematic envelope where possible, and the remaining 500mm at either end is well within the loading gauge as it's the gangways and couplers.