One thing I found particularly interesting was the structure - it's aluminium sandwich with corrugated aluminium between the two panels, which explains why the sidewalls are so thick compared with more conventional "body panels welded on a frame" construction used by other companies.
It isn't...
Each "plank" is cut (across the width from longer lengths) of a single extrusion. It is a single contiguous structure e.g. there aren't two panels with a sandwich etc like some composite structures, the structure you see is exactly as it left the extrusion press.
The most similar item most people will be familiar with are the extruded polycarbonate conservatory roof panels which have similar plank geometry limits (can be very slightly wider). With conservatory roof panels the hollow sections are rectangular cross section with the webs perpendicular to the sides (so they are more transparent) but with the rail extrusions strength and stiffness are more important so the webs are angled and the cross sections are trapezoidal.
For each larger parts (e.g. complete side) the adjacent planks click together similar laminate flooring and the joins are then welded inside and out.
Floor panels are typically 4 planks wide and side /roof panel 4/5 planks wide depending on manufacturer.
Sides normally have 3 separate profiles for the 5 planks e.g. bottom - middle - middle - middle - top.
Bombardier (Derby) are unique in using huckbolts to joint the completed floor / side / roof panels, at other factories including other former Bombardier factories outside the UK the joints between the floor /sides/roof are welded which significantly slows down overall production rates (if everything was built comparably well!)