According to some reports, 500,000 litres of fuel were split in one year at one depot due to leaks, faulty valves and poor fittings on the fuel rig.
There are many things causing fuel spills but the main one is the faulty fuel tank valves on some of the units.
The screw-on fuel couplers which attatch to Class 150, 156 & 158 fuel tanks are capable of pumping 10 litres per second into these units if the pumps are operating at high pressure. The tanks have a capacity of 1600 litres and have to be filled quickly to ease congestion as the depot is bombared with units returning at night.
If the system is working properly the fuel should cut off automatically when the tank is full. However, many of them are faulty, so when the tank reaches full capacity, the pumps just keeps on pumping 10 litres per second into those tanks, only for it to pour out of the overflow and create a river of diesel inbetween the two rails and down into the drains and eventually to the huge tank where all the spilled fuel goes. All it takes is the fueller, occupied with the many other units on the busy fuel rig, to not notice the pipe has not shut off for 5 minutes on one of the vehicles, and thats 3000 litres of diesel spilled.